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Headlight problems

Posted: Fri Mar 20, 2020 1:13 pm
by Mr man
A few days ago I taught my friends mom to drive my 24 touring and while we were going around the block, the headlights just shut off suddenly. Any ideas? I talked to John Warren and the tips he gave me did not work or I probably was not doing it right. Here is some pictures...
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Re: Headlight problems

Posted: Fri Mar 20, 2020 1:37 pm
by DanTreace
From your headlamp photo, appears the wire just is pulled away from the socket.

To fix, twist off the threaded cap, and expose the end of the socket, use a tiny screw driver and back out the retention screw. Insert the wire, then tighten the screw. Don't back that little screw all the way, easy to loose it, and hard to replace that special thing.

IMG_1615.jpg

Your switch seems to have funky long screw on one terminal, best to find a proper short one to match the others. Keep all terminals from contacting each other there. Take caution, the hot yellow terminal touching the red magneto wire terminal can cause a dead magneto by killing the magnets.

Re: Headlight problems

Posted: Fri Mar 20, 2020 5:14 pm
by Kaiser
Hey Carson, seems like a simple fix, your headlights are placed in 'series' as its called in electrical jargon, that means the wire goes to one headlight and then to the second one and then back to the switch, so like with old fashioned christmas tree lights if one bulb burns out, all lights go out, same happens on your T, if any wire comes loose somewhere between the switch, the two headlights and back, or just one of your bulbs burns out both headlights go out.
Just follow Dans instructions and you'll probably be good as new !
This way they saved a couple of feet of copper wire, I know, Henry Ford was a cheapskate ;)

Re: Headlight problems

Posted: Fri Mar 20, 2020 7:30 pm
by Mr man
Well, I got one to work
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Re: Headlight problems

Posted: Fri Mar 20, 2020 8:30 pm
by Kaiser
Well half way there :D

Re: Headlight problems

Posted: Fri Mar 20, 2020 8:45 pm
by Wayfarer
at that point, you could swap the bulbs side for side to see if both bulbs are good.
do you have a multimeter or test light ?

Re: Headlight problems

Posted: Fri Mar 20, 2020 9:10 pm
by Norman Kling
Battery lights are in parallel, but magneto lights are in series. So it looks like the problem is in the wire or the socket on that side of the car. Your picture looks like the wire is out of the socket. If it were in the switch, neither light would burn.
Norm

Re: Headlight problems

Posted: Fri Mar 20, 2020 9:17 pm
by DanTreace
Carson

Your dash terminal block wiring is odd.

There should be just 6 wires from the Switch 7 wire loom going to the top of the terminal strip, the 7th Blue wire in the switch loom is Coil switch terminal to the coil box.
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The 6 wires (Left to Right) are Yellow/Black- Generator/to Bat switch terminal, Red to Mag switch terminal, Yellow to the Ammeter terminal {a short jumper wire from other Ammeter terminal to Bat switch terminal} , Tail to Tail switch terminal , Dim headlamps to Dim switch terminal, Bright headlamps to Bright switch terminal.

The lower looms are the headlamp/tail/battery/magneto loom and headlamp/timer/generator loom. Both headlamps get two wires each, a dim and a bright side. You can see those wires on the lower right side of the terminal strip, connecting to the switch loom wires of dim and bright.

Make a check of all your wiring while you are at it.

Re: Headlight problems

Posted: Fri Mar 20, 2020 10:15 pm
by Roz
I don’t quite understand his terminal strip either. Looks like a jumper from the battery terminal (yellow wire) to one of the headlight terminals. If he installed that jumper, that could be why he only has one working.

Re: Headlight problems

Posted: Fri Mar 20, 2020 11:30 pm
by Steve Jelf
...the wire goes to one headlight and then to the second one and then back to the switch, so like with old fashioned christmas tree lights if one bulb burns out, all lights go out, same happens on your T...

As Norm says, that's on MAG lights. Battery lights are wired in parallel.

March 1922 to 1927  Wiring Diagram.jpg
Ron Patterson's diagram applies to this car. You can use it to be sure all your wiring is correct.

Re: Headlight problems

Posted: Mon Mar 23, 2020 9:56 am
by Kaiser
Oops my bad :oops: should have noticed it is a later car...

Re: Headlight problems

Posted: Fri Mar 27, 2020 6:33 pm
by MadMax
Okay.... I hate to hijack a conversation, but I'm working on mine as well. It's a 15 that runs on magneto. One light went out. I checked to make sure the light was dead and it was.

Not wanting to waste the time until a new one comes in, I decided to buy another light with similar configuration. I've read older posts that say a 1142 will work, but I couldn't find one. An 1176 has the same configuration and fits. I bought a pair of them and installed them. I started her up and this is what I got...
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Okay, so one light is out? Notice that there isn't a lightbulb even in the housing. It wasn't working so I pulled it out. When I did, the passenger side was still working... I thought these were wired in series?...

Okay, now be gentle here. I'm a little sloooooooow when it comes to understanding electricity. How is it that the first one was even working with a whole lightbulb being out of the housing? I didn't think that was even possible. I know this is an easy answer. I checked for continuity of the wires and all is fine from the switch to the passenger side light and then over to the driver side light... and then to ground.

Without beating me up too bad :D , what am I not understanding?

Max (again, sorry for hijacking!)

Re: Headlight problems

Posted: Fri Mar 27, 2020 9:21 pm
by DanTreace
Max

The rather simple explanation of what is occurring with one lamp staying on and the other removed, is that bulb is a modern grounded to the base type bulb.

The Ford magneto series used a magneto bulb that was insulated from the metal base, and did not ground at the socket.

It was double contact, but not like modern double contact bulbs.

The current flows in one of the two terminals of the bulb, and out the other, on its way to the other bulb. The ground is at the end of the line.
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Re: Headlight problems

Posted: Fri Mar 27, 2020 9:57 pm
by MadMax
Hey Dan! Many thanks for the explanation and it actually made quite a bit of sense!

With that said, would this also explain the drivers side light being out? Would the current be just bypassing the second light by going straight to ground?

Re: Headlight problems

Posted: Fri Mar 27, 2020 10:37 pm
by Scott_Conger
there is no circuit from the burning bulb to the unlit one...isn't even getting there to go to ground...Like Dan said, it's grounded at the first bulb through the base.

Re: Headlight problems

Posted: Fri Mar 27, 2020 11:44 pm
by MadMax
Thanks, Scott! Have a great night and hang tight through Corona!

Re: Headlight problems

Posted: Sat Mar 28, 2020 12:14 am
by Steve Jelf
Hey, there's an actual magneto bulb (Dan's fourth picture). I found a few of those at Hershey for 50¢ each. I suspect the guy didn't know what they were, but you can often find bulbs cheap at swap meets.

Re: Headlight problems

Posted: Sat Mar 28, 2020 8:44 pm
by MadMax
Thanks for the word, Steve! Never thought about that.