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Bendix Installation

Posted: Tue Apr 11, 2023 10:28 pm
by BLB27
I am trying to install the starter bendix, and I am having difficulty getting the shaft key in and the end piece over it. Any suggestions how to accomplish this would be appreciated.

Re: Bendix Installation

Posted: Tue Apr 11, 2023 10:37 pm
by Mark Gregush
My only suggestion, is make sure the keyway in the shaft is pointed up and just work at it. Sometimes they can be a bit of a bugger to get lined up.

Re: Bendix Installation

Posted: Tue Apr 11, 2023 11:36 pm
by OilyBill
You might also want to go to your local hardware store and see if you can find a different key for the slot. Sometimes newer keys are a very poor fit in the slot in the starter shaft. (I assume a lot of the modern keys are made in China and may be off a little.) Sometimes you can slide them back and forth on the face of a flat file, and trial fit them so they are just barely a push fit in the keyway.

Re: Bendix Installation

Posted: Wed Apr 12, 2023 8:07 am
by Mark Nunn
My key would slip out as I slid the end piece over it. A dab of grease in the key slot held it enough to finally get everything installed.

Re: Bendix Installation

Posted: Wed Apr 12, 2023 10:58 am
by George Mills
My experience is that the Bendix keys supplied for the last several years do NOT go in the keyway right out of the bag--just a smidgeon too wide (or a corner burr) and a very quick flat dressing on both sides with 800 paper will produce a 'size to size' drop in where it still does take finger pressure to seat.

I also do the grease trick, more matter-of-fact than anything else, simply because do it on all keys.

I also do tilt the key, ever so slightly, as a lead and allow the fit to drag it back to horizontal position as it all seats.

For what it is worth...

Good luck.

Re: Bendix Installation

Posted: Thu Apr 13, 2023 2:11 pm
by Craig Leach
Hi Bruce,
Try to fit the key in the 5019, had one a while back that was not wide enough on the end to fit the width of the key and kept pushing
the key out same as you experienced. May have had a burr in it?? I grabbed an other one from stock that fit fine. Saved the one for
someday when I din'thave a new key to install.
Craig.

Re: Bendix Installation

Posted: Thu Apr 13, 2023 2:20 pm
by Waldo
I've had an issue with this in the past. Be sure there is not a burr on either the key or the slot in the shaft. either one can stop you cold.

Re: Bendix Installation

Posted: Thu Apr 13, 2023 9:14 pm
by BLB27
We got it on, just kept trying and got it done!!!!