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Band Wear

Posted: Fri May 31, 2019 3:35 pm
by mike zahorik
Recently, while changing the oil in my 1926 TuDor, I noticed that the low speed band spring was compressed more than the other two. I saw this as a indication that the low speed band may be worn. Since I have not opened up the engine in a while, I removed the engine to make a few clearance checks and checks for damage. I use wooden bands. Once the low speed band was out, I noticed an odd wear pattern on the face of the band. I also found that the band was split long wise. Looking closely, I believe the band was not clamping the drum uniformly. Seems that the band edge that is closer to the reverse drum was making drum contact before the other edge. Using a Vernier (I know that measuring wood with a veriner is not accurate, but I tried to apply equal pressure on each measurement and only considered average valves of many measurements), I measured the wood thickness every 45°. I also have a new band which I also measured for comparison. I found that the band edge close to the reverse drum is 0.025-0.030" thinner than the other side and maybe 0.010" thinner than a new band, wear. Trying to figure out why the band wear is askew as it is, I looked at the metal sheath of the band. It is not twisted and out of round. All the rivet were tight. The other bands do not show this wear. I did notice that the pedal shaft is rather sloppy in the hogs head bore. I would estimate that the low speed shaft bore has about twice the wear as the other pedals. I will have to remove the shaft to exactly measure it.
The picture doesn't show the wear in a lot of detail, but.......
Twist wear.JPG
Twist wear.JPG (26.46 KiB) Viewed 7342 times
What do you think, could this pedal wobble cause this type of wear on the band? Any other ideas or things to look at? Thanks Mike

Re: Band Wear

Posted: Fri May 31, 2019 4:09 pm
by Norman Kling
I would suspect the band is overlapping the reverse drum and when you push the low pedal, you are hitting the reverse drum. Even when the band is clamped on the low drum the reverse drum is still rotating, and so you have some additional wear on that part of the band.
Norm

Re: Band Wear

Posted: Fri May 31, 2019 4:25 pm
by mike zahorik
You have a point, but look closely at the picture. The wear pattern extends to the middle of the band. I don't think that there is that much room to move. In my mind if the low speed band were riding on the reverse band the wear would be narrower, maybe 1/4". I'm still leaning toward band twist. Thanks Mike

Re: Band Wear

Posted: Fri May 31, 2019 6:05 pm
by RGould1910
I suspect the problem has to do with excess wear in the pedal shaft and probably a worn pedal cam bracket. They can both be replaced with NORS without removing the hogshead. If you can find a pedal with a better cam so much the better.

Re: Band Wear

Posted: Fri May 31, 2019 6:41 pm
by mike zahorik
Both the shaft and cam were replaced a couple years ago. I think the real problem is the hogs head shaft hole. Maybe I should look for a better one. I wonder can the hole be sleeved? Has anyone done that? Or are there enough hogs heads not to bother. Thanks Mike

Re: Band Wear

Posted: Sat Jun 01, 2019 12:43 pm
by mike zahorik
This morning, I measured the clearance between the shaft and hogshead hole. There seems to be between 0.008 and 0.009" clearance. I cut a 0.003" steel shim and fitted it around the circumference of the hole. This really tightens up the shaft. I think I'm going to try this for a while and see if this makes a difference. Thanks for the help Mike

Re: Band Wear

Posted: Sat Jun 01, 2019 12:54 pm
by Norman Kling
I hope the shim does not work into the transmission. Remember that every time you push the pedal the shaft moves inward. I would suggest that you either replace the hogs head, or take the hogshead to a machine shop which can install a sleeve and bore it to the proper clearance.
Norm

Re: Band Wear

Posted: Sat Jun 01, 2019 1:07 pm
by mike zahorik
Didn't think of that. I cut the shim so that it was 2 1/2" long and 5/8" in diameter. You are right, the shim could move, but since it is long I think, should it start to creep into the transmission, it will meet the notch and stop. But...... I have an old cracked hogshead that I can play with. Maybe I'll try and bore out the old hole and fit some sleeve bearings in the hogs head. If that works on the bad hogshead, then I'll try the good one. Thanks for the help. Mike

Re: Band Wear

Posted: Sat Jun 01, 2019 4:04 pm
by Allen Brintnall
I have a related band question. My engine is just about ready to install after 30 years of inactivity. The bands look almost new. The rivits are imbedded, drums smooth with no cracks etc. Here is my question, after 30 years of just laying in the shop, will they have deteriorated with age where they will start coming apart when put into use? I don't want to spend another$100 if I don't have to. Maybe a poor question, but I wanted some feedback. Thanks. Allen SW Mo.

Re: Band Wear

Posted: Sat Jun 01, 2019 6:55 pm
by Bill Crosby
To fix leaky or sloppy peddle shafts in hogs heads I have bored out the holes and pressed in bronze (not brass) bushings to tighten them and used O rings to keep them from seeping. I have done dozens for my customers with 100% success.

Re: Band Wear

Posted: Sun Jun 02, 2019 9:04 am
by Mark Osterman
Do you have a standard charge for that set up?

Re: Band Wear

Posted: Sun Jun 02, 2019 11:25 am
by mike zahorik
If I said brass, I meant bronze. Ordered some bushings and maybe later this I will try to fit them in the hogshead. I don't mind the oil leaks. That means to me that the bushing is getting oiled.
Allen, my experience with old band material is that it generally is dry rotted. They may last a while, but my bet is that you will be opening up the transmission soon to reline the bands. Probably better to reline them now and not get stuck on the road side because your low speed band unraveled. Thanks Mike

Re: Band Wear

Posted: Fri Jun 07, 2019 2:40 pm
by mike zahorik
Well today the low speed pedel hole was bored out and a bronze bushing was installed. The hogshead was clamped down, the center of the hole was found. A drill bit removed 75% of the material and then a bore opened the hole so that the bushing could be installed. This made a vast improvement. Mike

Re: Band Wear

Posted: Fri Jun 07, 2019 4:59 pm
by Scott_Conger
Mike

good for you
the vast majority of hog's heads are totally shot and are NOT remedied when bands are changed. A properly repaired car in all aspects is so much nicer to drive than most Ts on the road. The hog's head is an incredibly overlooked part during repair phase. Even rebuilt engines, if not done by a T specialist, will sport a worn out hog's head in many if not most cases.

The sad thing is that many many owners have only driven 1 car...theirs, and assume that their car is performing as new. They are not.

You're going to love how the pedal feels under your foot...again, Kudos.

Re: Band Wear

Posted: Fri Jun 07, 2019 6:10 pm
by mike zahorik
Scott, you have a point where most people only drive one Model T and then not for very many miles each season. With that little experience, it is hard to know exactly what is normal and what is not, unless it is really bad. I drive my car a lot, but only on occasion get the chance to drive someone else's car. I certainly hope this helps, Thanks for the help Mike.