Straightening Rear Axle Housing

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AZTerry
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Straightening Rear Axle Housing

Post by AZTerry » Mon Apr 06, 2020 12:55 am

In the last week to month I glanced at a post on how to straighten axle housing by making a tool that is inserted into the center section bearing housing.
I did not read it at the time but am very interested in reading it and evaluating if it might be something I want to consider for my own use, but I can not find the posting.

Can someone provide me a link to the post or tell my why it may have been deleted?

Thank you,
Terry

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Kaiser
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Re: Straightening Rear Axle Housing

Post by Kaiser » Mon Apr 06, 2020 5:15 am

Hey Terry, Shade-tree mechanics at its best !
I think you mean this jury-rigged thing i built using some scraps of tubing i had laying around in the shop, it might not be the best way to do it, but it was the only way for me as i did not have a lathe big enough for the job or a good hydraulic press.
the tube fits really snug in the old bearing sleeve, and the big square tube is only welded on one side so it can change its angle relative to the smaller square tubing, i used a hydraulic puller as a press and a piece of angle iron under the axle so it would only bend where i wanted it.
I used the acetylene torch sparingly to heat and quench while keeping pressure on the whole setup.
I carefully measured the distance top and bottom between the flange of the diff and the backing plate to check if it was close to straight.
It was not 100% straight after but close enough, about a tenth inch out, which can be corrected with tightening the radius rod some.
Good luck trying !

Oops upside down, don't know how to correct this sorry
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When in trouble, do not fear, blame the second engineer ! 8-)
Leo van Stirum, Netherlands
'23 Huckster, '66 CJ5 daily driver

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ABoer
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Re: Straightening Rear Axle Housing

Post by ABoer » Mon Apr 06, 2020 6:51 am

HI ; I did a number of axels like this ;
Toon
IMGP0583.JPG
IMGP0575.JPG
IMGP0571.JPG
IMGP0572.JPG
IMGP0573.JPG

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ABoer
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Re: Straightening Rear Axle Housing

Post by ABoer » Mon Apr 06, 2020 6:53 am

Some more pictures ;
IMGP0577.JPG
IMGP0574.JPG
IMGP1063.JPG

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Henry K. Lee
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Re: Straightening Rear Axle Housing

Post by Henry K. Lee » Mon Apr 06, 2020 7:32 am

ABoer, Brillant! Thanks for posting.

Hank


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Re: Straightening Rear Axle Housing

Post by Kevin Pharis » Mon Apr 06, 2020 3:29 pm

I made a faceplate similar to the one shown above... with a register on one face and a groove on the other, it registers either housing side by simply flipping it over.

I’ve never heated the whole tube up as shown above... but small nickel sized areas and air quenched to shrink. The tube moves far more than one would expect! A bit tricky as you need to let the tube stabilize in temperature before shrinking the next point. But as most things T related... patience is key

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Quickm007
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Re: Straightening Rear Axle Housing

Post by Quickm007 » Mon Apr 06, 2020 4:12 pm

Impressive!
Super Mario Bross ;)

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Scott_Conger
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Re: Straightening Rear Axle Housing

Post by Scott_Conger » Mon Apr 06, 2020 6:41 pm

https://www.youtube.com/watch?v=bnlCCugAC3Y

Housing straightening, real time
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Obsolete carburetor parts manufactured


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AZTerry
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Re: Straightening Rear Axle Housing

Post by AZTerry » Tue Apr 07, 2020 12:33 am

Thank you everyone. It is nice to have all of these methods in one place.

Terry

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Kaiser
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Re: Straightening Rear Axle Housing

Post by Kaiser » Tue Apr 07, 2020 10:12 am

Terry, great methods by Toon Boer and Scott too, but mine was bent too much to repair with just heat/quench cycles like Scott's, and my lathe is not big enough to do it like Toon Boer, so i had to think of an alternative, while not ideal it worked !
Good luck on your housing,
Leo
When in trouble, do not fear, blame the second engineer ! 8-)
Leo van Stirum, Netherlands
'23 Huckster, '66 CJ5 daily driver


Scott_Conger
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Re: Straightening Rear Axle Housing

Post by Scott_Conger » Tue Apr 07, 2020 10:23 am

Just for clairification, I only posted the video but had nothing to do with it's creation and can take no credit for it. I believe it is one of our other posters, though I do not know which one.
Scott Conger

Tyranny under the guise of law is still Tyranny

NH Full Flow Float Valves™
Obsolete carburetor parts manufactured

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