Aluminum cotter pin in the oil sump
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Topic author - Posts: 98
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Aluminum cotter pin in the oil sump
I was adjusting the clutch fingers, I dropped my cotter pin upon removal, it's aluminum so no magnet on a stick can help me. I tried draining the oil and I ran some kerosene through, I thought it would wash it out nad sll it did was clean out some sludge. I have a bore scope but I can't get the camera to the oil sump because of the flywheel. Is there any way I might be able to get it out without removing my hogs head? Maybe would I be able to get to it from removing the pan on the engine?
Thanks.
Thanks.
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Topic author - Posts: 98
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Re: Aluminum cotter pin in the oil sump
Additionally what if I just leave it? I mean if there's no big risk of it breaking something I'll just run it and I'll eventually see it in my oil screen. But if itl kill the magnet or mess up the gears or something I won't.
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Topic author - Posts: 98
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Re: Aluminum cotter pin in the oil sump
I think I found it wedged between the fly wheel and case near the bottom, my scope ain't the best, I just see some shiny squiggly piece of metal that looks roughly like the bent cotter pin I dropped in, I cant tell exactly where but it is progress.
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Re: Aluminum cotter pin in the oil sump
I've never encountered an aluminum cotter pin. Rotating the flywheel back and forth a few degrees may loosen the object, if it's stuck. You might be able to move it using compressed air.
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Topic author - Posts: 98
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Re: Aluminum cotter pin in the oil sump
It's not wedged, I gave it a few hand cranks and it's still in the same spot and I didn't hear any grinding sound
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Re: Aluminum cotter pin in the oil sump
Can you put a glob of grease on a section of the flywheel, rotate it around, and pick up the cotter pin?
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Re: Aluminum cotter pin in the oil sump
Don’t do that! Grease is a contaminant in engines that do not have pressure lubrication. Most modern greases do not readily mix with or dissolve in engine oil and can plug up oil grooves (and the oil line).Shannon_in_Texas wrote: ↑Fri Oct 10, 2025 9:57 amCan you put a glob of grease on a section of the flywheel, rotate it around, and pick up the cotter pin?
You do need to get the cotter pin out. Even if you have to take the engine apart.
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Re: Aluminum cotter pin in the oil sump
Adam, I was meaning that since the oil is drained just using the grease to grab the cotter pin since it isn't magnetic and then cleaning it off when you rotate it back to the top with (hopefully) the cotter pin stuck in it.
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Re: Aluminum cotter pin in the oil sump
I taped a grabber to the camera, I found the pin, but because Murphys law the grabber pushed it deeper in and the camera slso is acting up, and I still don't hear anything when I crank it so it's near but not touching the fly wheel. I now suspect it's directly under the flywheel, I tried more kerosene to flush it out to gain no luck.
Is it too much of a risk leaving it? I mean I don't want it to short out or brake the coils or get lodged in something fragile.
I am probably going to just take the hogs head off and try fishing it out, I have to get a gasket set and the band clamp.
If anyone has any ideas for getting it out though I'll surely try.
Is it too much of a risk leaving it? I mean I don't want it to short out or brake the coils or get lodged in something fragile.
I am probably going to just take the hogs head off and try fishing it out, I have to get a gasket set and the band clamp.
If anyone has any ideas for getting it out though I'll surely try.
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Re: Aluminum cotter pin in the oil sump
You might try attaching, taping, some small diameter hose (like fish tank air hose) to a shop-vac. The idea is not to suck it up but to use it as a grabber. Your likely going to suck up other unknown substances as well.
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Re: Aluminum cotter pin in the oil sump
Too risky to leave in. Agitation with the oil will move it. Might land in the transmission screen or tangle up in the field coil.
Try fishing thru the drain hole. You can see the flywheel teeth. Fish/rake with a piece of bailing wire.
Once you touch it with the wire to have it located, you can put a little hook bend in the wire to catch it.
Flushing from the inspection cover will keep it pushed forward. Flushing thru the filler might do it, but try hooking thru the drain plug first.
If you give up & pull the HH, stuff rags(or a T shirt) around the flywheel. Turning the motor, feed the rags. The pin will tangle up into a rag & follow up in a rag. Count the rags in & out. Don't leave one behind.
Try fishing thru the drain hole. You can see the flywheel teeth. Fish/rake with a piece of bailing wire.
Once you touch it with the wire to have it located, you can put a little hook bend in the wire to catch it.
Flushing from the inspection cover will keep it pushed forward. Flushing thru the filler might do it, but try hooking thru the drain plug first.
If you give up & pull the HH, stuff rags(or a T shirt) around the flywheel. Turning the motor, feed the rags. The pin will tangle up into a rag & follow up in a rag. Count the rags in & out. Don't leave one behind.
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Re: Aluminum cotter pin in the oil sump
How about one of these? Some have a light on the end too.
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Re: Aluminum cotter pin in the oil sump
If your car has a starter, might have better luck removing the bendix & starter and fishing in thru there. I know that worked better for me than trying to work around the bands and drums.